Conveyor Mesh Belt Furnace Heat Treatment 42kW

I. Equipment Name and Model:
SLK3005-0711Z Mesh Belt Sintering Furnace

II. Technical Specifications and Basic Configuration:

The equipment is primarily used for high-temperature sintering and heat treatment of thick-film circuits, thick-film resistors, electronic component electrodes, LTCC, and similar products. The specific details are as follows:

2.1 Rated Temperature: 900°C; Maximum Temperature: 1050°C
2.2 Effective Height: 50mm
2.3 Mesh Belt Width: 300mm
2.4 Mesh Belt Material: Cr20Ni80
2.5 Maximum Load: 35Kg/m² (excluding the weight of the mesh belt)
2.6 Transmission System: Large Wrap Angle Friction Drive
2.7 Speed Range: 30mm–200mm/min, Inverter Stepless Speed Regulation
2.8 Heating Elements: Ceramic Fiber Heating Modules
2.9 Sintering Atmosphere: Compressed Air
2.10 Gas Circuit Composition: 5 paths of compressed air, each with adjustable flow rate (see Section 3.2 for details)
2.11 Exhaust System: Two exhaust chimneys in the preheating section (see Section 3.2 for details)
2.12 Cooling Method: Air Cooling
2.13 Structural Division: (see Section 3.1 for details)
2.14 Temperature Control Stability: ±1°C
2.15 Furnace Temperature Uniformity: ±3°C (at 850°C in the constant temperature zone)
2.16 Number of Temperature Zones: 7
2.17 Temperature Control Points: 7
2.18 Thermocouple: K-Type
2.19 Emergency Stop Buttons: One emergency stop button on each end plate at the inlet and outlet
2.20 Alarm Indicators: Audible and visual alarms for overtemperature, undertemperature, thermocouple failure, low air pressure, etc.
2.21 Surface Temperature Rise: <35°C
2.22 Heating Power: 42kW
2.23 Insulation Power in Empty Furnace: ≤14kW
2.24 Weight: Approximately 2500Kg
2.25 Dimensions: 6090×1200×1350 mm (L×W×H), excluding feet, chimneys, and indicator lights
2.26 Exterior Color: High-temperature spray coating in camel gray

III. Overall Technical Description
The furnace is mainly divided into four parts: the furnace body, atmosphere control system, temperature control system, transmission system, and auxiliary systems.

3.1 Furnace Body Design
The structural division of the furnace body is detailed in Figure 1 and Table 1.

Figure 1: Equipment Layout Diagram
Table 1

3.2 Atmosphere Control System Design
The atmosphere is divided into 5 paths: compressed air flow rate range is 12–120L/min. The gas circuit layout is detailed in Figure 2 and Table 2.

Figure 2: Gas Circuit Layout Diagram
Table 2

3.3 Temperature Control System Design
3.3.1 Temperature Measurement: Each control and monitoring point uses an independent K-type thermocouple.
3.3.2 Control Instruments: High-precision intelligent regulators with PID auto-tuning, high-temperature alarm, thermocouple failure indication, and other alarm protection functions.
3.3.3 Heating Control: Heating is powered by multiple AC contactors in groups to reduce instantaneous current impact on the power grid.
3.3.4 Control Method: Solid-state relay zero-crossing triggering.
3.3.5 Overtemperature Handling: When overtemperature occurs in any zone, the system triggers audible and visual alarms and cuts off heating.

3.4 Transmission System Design
3.4.1 Transmission Control: Inverter-driven variable frequency motor with speed control via a reducer, allowing continuous speed adjustment.
3.4.2 Mesh Belt Conveyor: Driven by sprockets and chains, with main and passive wheels. Friction between the drive wheel and mesh belt ensures operation. Belt alignment devices are installed at the inlet and outlet.

IV. Auxiliary Systems
4.1 Industrial Control Computer Integrated Control System
4.1.1 DCS control system with lower-level intelligent instrument control and upper-level industrial computer monitoring.
4.1.2 Hierarchical login with a user-friendly Chinese interface.
4.1.3 Multiple program storage for easy editing and calling.
4.1.4 Real-time temperature and alarm status display. Data storage and printout capabilities.
4.1.5 Furnace temperature calibration function for better process fitting.
4.1.6 Timed heating control for energy and time savings.
4.1.7 Communication interface for MES system integration to read equipment operation data and status.

4.2 Ultrasonic Cleaning System (for Mesh Belt)
Effectively cleans impurities and contaminants from mesh belt gaps, preventing workpiece contamination.

V. Equipment Delivery List:
See Table 3 for the equipment composition and delivery list.

Table 3

VI. Equipment Conditions
6.1 Equipment Transportation and On-Site Installation
6.1.1 Transportation Method: Whole or split transportation; total dimensions: 6090×1200×1350 mm (L×W×H).
6.1.2 Installation Equipment: Two 5-ton hydraulic forklifts (or one 10-ton crane).
6.1.3 Unloading and Positioning: After delivery, the user inspects for damage. If no damage is found, the user is responsible for unloading and positioning the equipment.
6.1.4 Pre-Installation Preparation: The user must prepare the site according to the specified parameters (see normal operating conditions).
6.1.5 User Responsibilities: On-site positioning, unloading, wiring to the main switch, and installation of the factory exhaust system (including hoods).
6.1.6 Supplier Responsibilities: On-site assembly, functional debugging, and assistance with process debugging.

6.2 Normal Operating Conditions
6.2.1 Compressed Air: Dry and clean, working pressure 0.3–0.5MPa, air consumption approximately 8–12m³/h.
6.2.2 Environmental Conditions: Temperature 0–40°C, humidity ≤80% RH, no corrosive gases, and no strong air disturbances.
6.2.3 Ventilation System: Non-contact connection to the user’s exhaust system, exhaust capacity >40m³/h.
6.2.4 Floor: Level, minimal vibration, load-bearing capacity >500Kg/m².
6.2.5 Power Requirements: Capacity >55 KVA, 3-phase 5-wire, voltage 220/380V, frequency 50Hz. Phase wires: yellow, green, red; neutral wire: blue; ground wire: yellow-green. Dedicated power line required; avoid connecting precision instruments or high-power equipment like welding machines or metal cutting machines.
6.2.6 Installation Space: 8000×3000×3000 mm (L×W×H), installation area >24m².