Cr20Ni80 Mesh Belt Heat Treating Furnaces And Equipment For Debinding Sintering 151kW

Precision Engineering for Instantaneous, Safe, and Durable Hot Water Solutions

The core of a modern instant-heating water dispenser is its thick-film heating tube, which demands exceptional performance for rapid heating, electrical safety, and long-term reliability in contact with potable water. Tailord's Integrated Debinding and Sintering Mesh Belt Furnace is the technological backbone for manufacturing these critical components. This all-in-one system masterfully combines the delicate organic removal (debinding) and the high-performance metallization (sintering) stages into a single, continuous, and precisely controlled process. It ensures the production of robust, contamination-free heating elements that deliver instant hot water with unwavering safety and efficiency.

Key Applications & Process Advantages for Thick-Film Heating Tube Manufacturing:

1. Seamless Integration of Debinding and Sintering: Our furnace eliminates the need for separate batch processing. The substrate transitions directly from the low-temperature debinding zone to the high-temperature sintering zone in one continuous flow. This streamlines production, minimizes handling damage to fragile "brown" parts, and significantly boosts overall manufacturing efficiency.

2. Complete and Controlled Binder Removal: The initial furnace zones are meticulously designed with optimized temperature ramps and air flow to slowly and thoroughly volatilize and remove all organic binders and plasticizers from the printed thick-film pastes (dielectric, resistor, conductor). This critical step prevents blistering, cracking, or carbon residue that could compromise electrical insulation or cause premature failure.

3. Formation of a Robust Hermetic Dielectric Layer: The heart of safety lies in the dielectric layer. The sintering profile is engineered to densify this glass-ceramic layer into a perfectly hermetic barrier on the metal tube (typically stainless steel). This ensures absolute electrical isolation between the heating circuit and the water path, which is non-negotiable for user safety.

4. Optimized Sintering for Stable Heater Resistance: The precise thermal profile in the sintering zone is crucial for developing the microstructure of the resistive film. This achieves the target sheet resistance with tight tolerances and ensures stable performance over the heater's lifetime, providing consistent heating power and preventing power drift.

5. Superior Adhesion to Metal Tubing: The process creates a powerful chemical bond between the sintered thick-film layers and the metal substrate. This superb adhesion enables the heating tube to withstand extreme thermal cycling—from cold water to near-boiling temperatures in seconds—without delamination or micro-cracking.

6. High-Volume Production for Consumer Appliances: Designed for 24/7 operation, this integrated mesh belt furnace is built for the high-volume demands of the small appliance industry. It offers unparalleled throughput, enabling cost-effective mass production of reliable heating tubes.

7. Food-Contact Safe and Contamination-Free Process: The entire process occurs in a clean, controlled environment. The complete removal of organics and the formation of a fully sintered, inert ceramic surface guarantee that no harmful substances can leach into the drinking water, meeting stringent food safety standards.

8. Exceptional Temperature Uniformity for Consistent Quality: With guaranteed temperature uniformity across the belt, every section of every heating tube is processed identically. This ensures uniform dielectric strength and consistent heating performance across the entire active length of the tube, eliminating weak spots.

9. Prevention of Metallic Substrate Oxidation: The sintering atmosphere (often air with specific profiles) is carefully controlled to allow for paste sintering while managing the oxidation of the stainless-steel tube, preserving its inherent corrosion resistance and structural integrity.

10. Enabling Compact and Powerful Heater Designs: By providing a reliable and repeatable manufacturing process for complex multi-layer structures on tubular substrates, our technology empowers the design of more compact, powerful, and energy-efficient instant heating systems.

Partner with Tailord to power the future of instant hydration. Our integrated debinding and sintering solutions provide the manufacturing excellence required for thick-film heating tubes that set the benchmark for speed, safety, and longevity in the global water dispenser market.