Place of Origin:
Hefei, China
Brand Name:
Tailord
Certification:
ISO9001:2015
Model Number:
SLA2008-0811NH
Precision Engineering for Stress Relief, Property Stabilization, and Performance Optimization
In the meticulous world of electronic ceramics, the post-sintering annealing process is not merely an optional step—it is a critical determinant of final component reliability and electrical performance. Tailord's Atmosphere Mesh Belt Annealing Furnaces are precision-engineered to deliver this essential thermal treatment with unwavering consistency. We provide the perfect combination of a controlled atmosphere, uniform thermal profile, and continuous throughput to effectively relieve internal stresses, stabilize crystalline phases, and fine-tune functional properties, ensuring your piezoelectric, dielectric, and ferrite components meet the most stringent specifications.
Key Applications & Process Advantages for Electronic Ceramic Annealing:
Controlled Stress Relief for Enhanced Mechanical Integrity: The precisely controlled heating and cooling cycle allows for the gradual relaxation of internal stresses locked in during the sintering process and subsequent machining (e.g., dicing, grinding). This significantly reduces the risk of micro-cracking and delayed fracture failure, which is crucial for the mechanical robustness of thin, fragile components.
Stabilization of Ferroelectric and Piezoelectric Properties (e.g., PZT): For piezoelectric ceramics, annealing in a controlled oxygen atmosphere is vital for optimizing domain structure and stabilizing the dielectric and piezoelectric coefficients (e.g., d33, kp). This process helps achieve consistent performance and reduces aging effects.
Adjustment of Oxygen Stoichiometry in Functional Oxides: The furnace atmosphere (e.g., air, oxygen, or nitrogen) can be precisely selected to control the oxygen content within the ceramic lattice. This is fundamental for tuning the electrical conductivity, defect chemistry, and overall functional stability of materials like ZnO varistors and semiconducting BaTiO³-based PTCR thermistors.
Improved Dielectric Strength and Insulation Resistance: A well-executed anneal can heal oxygen vacancies and other point defects at grain boundaries, leading to a higher overall dielectric breakdown strength and reduced leakage current. This is paramount for the reliability of multilayer ceramic capacitors (MLCCs) and insulating substrates.
High-Volume, Continuous Processing for Cost-Effectiveness: The mesh belt design enables a continuous flow of components, making it ideal for the cost-effective annealing of large volumes of electronic ceramics. This seamless integration into a production line maximizes throughput and minimizes handling.
Exceptional Temperature Uniformity for Property Consistency (±3°C): With guaranteed temperature uniformity across the entire belt width, we ensure that every single component, from the center to the edge, receives an identical thermal treatment. This is the foundation for achieving uniform electrical properties and eliminating performance gradients across a production batch.
Atmosphere Versatility for Diverse Material Systems: Our furnaces can be configured for various atmospheres, including air (for re-oxidation), oxygen (for highly oxidizing conditions), and nitrogen/argon (for neutral or slightly reducing conditions), providing the flexibility needed for a wide range of electronic ceramic compositions.
Prevention of Unwanted Surface Reactions: The controlled gas environment protects sensitive ceramic surfaces from contamination or unwanted reactions with the ambient air during the critical high-temperature soak, preserving the designed surface chemistry and electrical characteristics.
Enhanced Reliability for Automotive and Aerospace Applications: By stabilizing the microstructure and electrical properties, the annealing process directly contributes to the long-term reliability of ceramic components under thermal cycling and high electric fields, meeting the rigorous standards of AEC-Q200 and MIL-PRF-123.
Foundational for Yield Improvement and Property Fine-Tuning: A precisely controlled anneal is often the final step to "set" the properties of an electronic ceramic. This process capability allows manufacturers to fine-tune performance and squeeze out the last percentage points of yield, transforming good components into great ones.
Partner with Tailord to unlock the full potential of your electronic ceramics. Our annealing solutions provide the critical thermal management required to transform sintered bodies into reliable, high-performance components that power and connect the modern world.
TAILORD – EXPERT IN INDUSTRIAL HEAT TREATMENT FURNACES
Established in 2016, Hefei Tailord Electronic Equipment Co., Ltd. is headquartered in Hefei, Anhui Province, a city renowned for its excellence in science and education. As a modern enterprise specializing in the R&D, sales, design, and manufacturing of industrial furnaces, We have been recognized by government as a high-tech enterprise, a technology-based SME, an innovative SME, and has obtained ISO international quality system certification. We have also been honored with titles such as Class A Taxpayer and Class A Contract and Creditworthy Enterprise. The company holds dozens of utility model patents, invention patents, and copyrights. In the field of industrial furnaces, Tailord has established long-term, stable partnerships with hundreds of leading global enterprises, universities, and research institutions, thanks to its profound technological expertise and leading market share.
FAQ
Q1. Is Tailord a Furnace manufacturer or trading agent?
A: We are a manufacturer specialized in industrial heat treatment furnaces, based in Hefei, China.
Q2. What kind of furnaces do you have?
A: Mesh Belt Furnace, Roller Hearth Furnace, Pusher Furnace, Bell Furnace, Box Furnace, Tube Furnace, Rotary Furnace.
Q3. What about the lead time?
A: 60-90 days for furnace production.
Q4. Do you have any MOQ limit for furnace order?
A: Low MOQ, 1 unit is available.
Q5. How do you ship the goods and how long does it take to arrive?
A: Normally, Sea shipping, Airline and Train is also optional. Arriving time depends on the distance.
Q5. How to proceed an order for furnace?
A: Firstly, let us know your detailed requirements or application.
Secondly, we offer the technical agreement of the furnace and quote according to your requirements or our suggestions.
Thirdly, customer confirms the contact and places deposit for formal order.
Lastly, we arrange the production.
Q7: Do you offer guarantee for the furnaces?
A: Yes, we offer 1 year warranty after the final acceptance.
Q8: Could offer on-site installation and commission?
A: According to the specific furnace model, we will offer on-line support or on-site service.
Send your inquiry directly to us
