12kW Laboratory Quartz Tube Furnace Controlled Atmosphere Heat Treatment

Laboratory Heat Treatment Controlled Atmosphere Tube Furnace

Precision at the Microscale: Your Partner in Discovery and Process Development

In the world of materials science, chemistry, and advanced engineering, discovery begins in the laboratory. The ability to precisely control heat and atmosphere at a small scale is paramount. Tailord's Laboratory Heat Treatment Controlled Atmosphere Tube Furnaces are engineered to be this essential research partner. Compact yet powerful, they deliver industrial-grade control over temperature and gas environment, enabling researchers to synthesize new materials, simulate industrial processes, and unlock the fundamental relationships between heat treatment, atmosphere, and material properties.

Key Features & Research Advantages:

1. Unmatched Thermal Uniformity for Trustworthy Results: A short-term thermal uniformity of ±1°C is achieved through a meticulously wound heating element and advanced ceramic fiber insulation. This ensures that your small sample is heated consistently over the entire controlled hot zone, which is critical for obtaining reproducible and reliable data for publications and patent applications.

2. Versatile Atmosphere Capability for Diverse Research: The system is designed to operate with a wide range of atmospheres – from static or flowing air, to inert gases (Ar, N₂), to reactive gases (O₂, H₂, CO/CO₂), and even forming gas (N₂/H₂). This flexibility allows a single furnace to support research across disciplines, from powder metallurgy to catalyst development and ceramic sintering.

3. Rapid Heating and Cooling for Enhanced Throughput: Featuring low thermal mass insulation and optional forced cooling systems, our furnaces significantly reduce cycle times compared to traditional box furnaces. This accelerates experimental iteration, dramatically shortening your research and development timeline.

4. Compact Footprint with Expansive Capability: Designed specifically for crowded lab spaces, our tube furnaces offer robust performance without consuming valuable bench space. They easily integrate into existing glove boxes or custom gas handling systems for air-sensitive materials research.

5. User-Friendly Interface with Sophisticated Control: An intuitive PID controller with programmable multi-segment ramps, soaks, and delays allows for the creation of complex thermal profiles. This makes it easy to replicate industrial heat treatment cycles or develop entirely new ones with precision.

6. Excellent Sealing for Critical Atmosphere Integrity: Standard fittings like ISO-KF flanges provide a reliable vacuum-tight seal, enabling operation under slight positive pressure or even rough vacuum. This is essential for maintaining precise oxygen partial pressure or preventing air ingress during the processing of oxygen-sensitive materials like anode powders or certain metal alloys.

7. Quartz and Alumina Tube Options for Broad Compatibility: Choose from clear quartz tubes for lower-temperature visual observations or high-purity alumina tubes for high-temperature applications up to 1800°C. This ensures compatibility with virtually any research material and process condition.

8. Ideal for Thermogravimetric Analysis (TGA) Setups: The stable temperature control and gas flow make our tube furnaces an excellent and cost-effective heat source for building custom or dedicated TGA systems to study reaction kinetics, decomposition, and oxidation behavior.

9. Safety as a Core Design Principle: Built-in safety features include over-temperature protection, a gas purge timer to ensure a clean environment before heating, and robust casing that remains cool to the touch, providing a secure platform for 24/7 uninterrupted experiments.

10. The Foundational Tool for Scaling to Production: Data and processes developed in our laboratory tube furnaces provide a direct and reliable pathway for scaling up to industrial continuous furnaces. This de-risks the technology transfer process and ensures a smooth transition from lab discovery to mass production.

Empower your research with the tool that bridges the gap between concept and characterization. Choose Tailord to provide the precise thermal environment where your next breakthrough will be made.

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