LTCC Substrates Continuous Conveyor Dryer System 400mm 12kW 5 Zones

1. Applications: 

Mainly suitable for drying of LTCC substrates after been printed.

2. Technical Specifications:

2.1. Max Temperature: 300℃,Working Temperature: 200℃

2.2. Effective Height above the Belt:  ≤50mm

2.3. Belt Width: 400mm

2.4. Belt Material: SUS304

2.5. Max Load on the Belt: 20kg/m² 

2.6. Drive System: Big wrap angle friction drive

2.7. Belt Speed: 60-450 mm/min (can be customized)

2.8. Heating Elements:infrared lamps

2.9. Chamber Material: stainless steel

2.10. Exhaust System: one exhaust at the first heating zone

2.11. Cooling Mode: Fan Cooling 

2.12. Temperature Control Stability: ±1℃

2.13. Chamber Temperature Uniformity: ±4℃

2.14. Temperature Zone: 5 Zones

2.15. Temperature Control Point: 5 points

2.16. Thermocouple: K-type

2.17. Emergency Stop Button: There are two emergency stop buttons at the entrance and exit 

2.18. Alarm Protection: over temp, thermocouple failure and other audible and visual protective alarms

2.19. The Temperature of Furnace Surface: < 35℃

2.20. Heating Power: 12kW

2.21. The Insulation Power of the Empty Furnace: ≤6kW

2.22. Heating Rate: about 15℃/min

2.23. Power: Capacity >15kVA

2.24. Weight: about 880kg

2.25. Overall Dimension: 3160×930×1250mm (L×W×H)

2.26. Furnace Appearance: Light Grey

3. General Description

The furnace is devided into 3 major sections: furnace body, temperature control system and drive system.  

3.1  Furnace Body Design

Please see Table 1 and Figure 1 for detailed layout of the furnace structure.

Figure 1:Furnace Layout Drawing

3.2  The Design of Temperature Control System

a. Temperature Measuring: use K-type thermocouple independent measuring and control on the temperature control point of each zone.

b. Temperature Control: use of Intelligent temperature controller to control, with PID parameter auto tuning, high temperature upper limit alarm, thermocouple failure and other protective alarm functions.

c. Heating Control System: for the heating control, grouped supply the electricity by several alternating current contactors to reduce the instantaneous current impact to the electric fence caused by the equipment.

d. Control Mode:Solid State relay zero cross trigger mode.

e. Over Temperature Alarm: when over temperature occurred in some zones, over temperature alarm system in corresponding zones immediately send audible and visual alarm signal and meanwhile the heating of this zone is cut off, other zones normally work, the buzzer sounds alarm.

3.3  Drive System Design

a. Drive Control uses the frequency converter drive frequency variable motor to control the speed by gear box. The speed is adjustable continually.

b. Belt conveyor device: to drive the driving and drived wheel through chain and sprocket wheel, and then generate the friction force by driving wheel and the belt drive the belt running. There is a belt deviation guide device on the both sides at the entrance and exit.

4. Equipment Composition

Packing List is as below:

5. Equipment Condition

5.1  Equipment Transportation and Onsite Installation

a. The furnace will be wooden box packaging,use container transport to Shanghai port.

b. The Transportation mode: integral transportation, the total length of the furnace is 3160 mm, the width is 930mm, the height is 1250mm.

c. Unload & Installation Equipment: 1 hydraulic forklifts with 2 ton capacity (or 1 crane with 2 ton).  

d. Unpack and Location: When the equipment arrived, the customer inspects the furnace for damage, if everything is good, unload and place the furnace to the desired location.

e. Preparation before Installation: The power and exhaust hood and other conditions must be prepared by the customer before installing the equipment. Please see “The Operational Condition of the Equipment” for details.

f. Others: the unloading, location and outside wiring, exhaust hood of the equipment must be prepared by the customer.

5.2 The Operational Condition of the Equipment.

a. Environment Condition: Temperature 0~40℃, Humidity: <80%RH, no corrosive gas, no strong air current.

b. Ventilation System: non-contact exhaust system; exhaust capacity is more than 20m³/h.

c. Ground: level, no obvious vibration, load bearing＞500kg/m².

d. Power: Capacity great than 15 kVA, 3 Phase 5 Lines, cables color: Fire Wire: red ,yellow, blue, Neutral Wire: green, Earth Wire: black.

e. Installation Area: more than 5000×2000×3000mm(L×W×H)Installation, area more than 10m²

FAQ

Q1. Is Tailord a Furnace manufacturer or trading agent?

A: We are a manufacturer specialized in industrial heat treatment furnaces, based in Hefei, China.

Q2. What kind of furnaces do you have?

A: Mesh Belt Furnace, Roller Hearth Furnace, Pusher Furnace, Bell Furnace, Box Furnace, Tube Furnace, Rotary Furnace.

Q3. What about the lead time?

A: 60-90 days for furnace production.

Q4. Do you have any MOQ limit for furnace order?

A: Low MOQ, 1 unit is available.

Q5. How do you ship the goods and how long does it take to arrive?

A:  Normally, Sea shipping, Airline and Train is also optional. Arriving time depends on the distance.

Q5. How to proceed an order for furnace?

A: Firstly, let us know your detailed requirements or application.

Secondly, we offer the technical agreement of the furnace and quote according to your requirements or our suggestions.

Thirdly, customer confirms the contact and places deposit for formal order.

Lastly, we arrange the production.

Q7: Do you offer guarantee for the furnaces?

A: Yes, we offer 1 year warranty after the final acceptance.

Q8: Could offer on-site installation and commission?

A: According to the specific furnace model, we will offer on-line support or on-site service.